
HOW TO
Make Static
Scale Props
The ultimate final touch
by Dick van Mourik
W
henever I attend a scale meet, I wonder why so
many scale modelers spend so much time installing
features such as sliding canopies and retract doors,
but no one feels the need to upgrade from a plain gray
2-blade 12x6 prop for static judging. The use of static props
doesn't have to be limited to the highest competition models;
scale propellers are major attractions on any aircraft, and they
are more than worth the time it takes to create them.
Constructing static scale props does not require any spe-
cial talent or equipment beyond that possessed by the aver-
age modeler. To help explain the techniques involved, this
article outlines the steps I took in the production of the static
scale prop for my 1/4-scale Zlin Z-50 LS. Give it a try; you'll be
amazed by what you can create with some glass, epoxy and a
little practice!
1 A sketch and several photos of the full-size aircraft at
various angles provided the basis for an accurate plug.
In this case, I was really lucky; the manufacturer of the full-size
plane supplied me with factory information as well as a logo
and identification sticker.
2j The choice of building materials for the plug depends on
the builder's individual preferences. I used a block of hard
polyurethane foam. It is vital that you smooth out the foam as
much as possible. Any imperfections will immediately show up
in the moldings. Careful sanding (start with 400-grit and end with
1200) and polishing will pay off later.
A prop blade is not the easiest part
to form a mold around. To allow for
removal, the molding must be split.
I placed the blade on a bed of
modeling clay, which I then
smoothed out as much as possi-
ble. I placed the whole thing on a
bearer plate made of plastic-
coated fiberboard, onto which I
formed the flange.
Be sure that you liberally treat both the plug and the support with
release agents. I normally use a combination of two: first, I use a spe-
cial mold-release wax that I allow to dry for a few minutes before I
polish it out. Depending on the plug's finish, I may repeat this process
six to 10 times. Second, I carefully apply some poly vinyl alcohol
(PVA) to the plug/mold with a soft, wet sponge. (You could also thin
the PVA to a milk-like consistency and apply it in a single layer with a
dry cloth.) As the water evaporates, it forms a very thin film.
Ultimately, it's the wax that ensures debonding from the resin and
plug, but this film provides an extra measure of safety. I always use a
very thin layer of PVA because any imperfections will clearly show.
When the release agents were
completely dry, I used a soft
brush to gently apply the first layer of
molding compound. Molding com-
pound has a high viscosity and
should be carefully stirred to allow
the hardener to be thoroughly
mixed. To prevent air bubbles, I
always use a small brush in the cor-
ners first. It is best to apply thick layers and avoid retouching the mix-
ture with the brush where it has already been applied. I normally get
a decent result from two layers. Brush the second one on after the
first layer has hardened but before it has fully cured.
When the second coat had
hardened to the stage where it
is sticky, I poured a mixture of
cotton fibers and chopped fiber-
glass strands over the com-
pound. The strands and fibers
ensure a firm bonding between
the compound and resin. When
it had cured, I used a vacuum
cleaner to remove any excess
material.
SB MDDEL AIRPLANE NEWS
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